Carefully maneuver the clutch cover out of the vehicle. 6. Inspect the cover seal and replace if necessary. The seal is part number 5526344. 7. Mark the direction of travel on the drive belt. 8. Thread the clutch spreader tool included in the tool kit into the driven clutch to spread the sheaves. 9. Carefully walk the belt off the clutch. 10.
The Polaris RZR Clutch Spider Tool by SuperATV performs a similar function. This tool allows you to remove the spider from your Polaris RZR's clutch, giving you access to its main bearing, bushings, cam rollers, and spider buttons. Don't try to work on your Polaris RZR's clutch without the right tools.
14. Turn the clutch spreader tool counter-clockwise to remove from the driven clutch. 15. Spin the driven clutch five to seven times to seat the sheaves on the belt. 16. Install the clutch cover by installing the top half first, and then the bottom half over the suspension. 17. Install the eight cover fasteners. Torque to 44 in-lbs (5 Nm). 18.
Tool kit comes with every unit from Polaris and should have been supplied with your books by the dealer. When dealer get the car from Polaris these are provided to the dealer, at no cost, labeled for each unit. It is a small black vinyle case (3" x 10" long +/-) - has spreader tool (just like the one in the video I posted above)- two sided ...
9. Insert the clutch spreader tool into the driven clutch to spread the clutch sheaves. 10. Carefully walk the belt off the driven clutch and remove from the drive clutch. 11. Inspect the belt for any fraying, hour-glassing, loose cords, missing cogs, abrasions, burns or …
Tool kit has one. It's on the end of the shock adjuster wrench. It works, some say it's all you need. I've changed a belt on the trail with it. Got the job done. In the garage I used a nut and bolt. Can't remember what size though. 7/16" or 1/2". I slid the nut into the groove on the secondary, threaded the bolt into the nut pushing the ...
PAGOW 3PCS Clutch Drive Belt Removal Tool, Clutch Spreader Drive Ranger Belt Removal Tool, Belt Change Tools, for Polaris RZR RZR-4 XP Turbo RS1 Ranger XP 1000 Replace 2875911 Primary Drive Clutch Puller for Polaris All Models Ranger,RZR,Sportsman,General,Scrambler,Worker,Xpedition,Trail Boss (See Fitment) - ATV, UTV, Snowmobiles - Replaces PN ...
Tool kit comes with every unit from Polaris and should have been supplied with your books by the dealer. When dealer get the car from Polaris these are provided to the dealer, at no cost, labeled for each unit. It is a small black vinyle case (3" x 10" long +/-) - has spreader tool (just like the one in the video I posted above)- two sided ...
A clutch replacement on a Polaris UTV can be done with intermediate mechanic skills, but you'll need a clutch puller tool to get the job done. Familiarize yourself with the job by watching the Polaris Ranger 900XP clutch removal video featured above, and print this walkthrough out to use as a reference while you're working on your Ranger's clutch.
Sports Parts Inc. Primary & Secondary Clutch Spring Compressor Tool - UP-12571. Part #: 285051 Mfg Part #: UP-12571. Buy in monthly payments with Affirm on orders over $50. Learn more. $26.95. (20) Parts Unlimited Clutch Puller/Polaris - 2 piece - 8000-1127. …
With the clutch spreader tool installed, loop the belt over the drive clutch and over the driven clutch. Rotate the driven clutch and walk the belt into the clutch. Remove the clutch spreader tool from driven clutch. Rotate / spin the driven clutch and belt approximately 5-7 …
17. Reconnect the side panel trim and reinstall the clutch spreader tool. 18. Reinstall the side panel by inserting the tabs at the top and bottom. Secure the rubber strap and turn the two quarter-turn latches on the side panel. For more information, see your authorized Polaris Dealer. To find a dealer near you, use the Dealer Locator.
Shop for Tools, like Polaris Shock Spanner Wrench and Clutch Spreader Tool at Rocky Mountain ATV/MC. We have the best prices on dirt bike, atv and motorcycle parts, apparel and accessories and offer excellent customer service.
The Sheave Clamp Tool allows you to compress the primary with a screwdriver or pry bar and carefully clamp it shut. Once the primary is clamped, you can access the tip of the weight and add magnets if needed. Great tool for anyone with adjustable weights. UTV CLAMP Part Number: 07-SC-301; Polaris Snowmobile Part Number: 05-SC-POL-1
This tool makes belt removal and replacement a breeze. Machined from billet aluminum for strength and durability, this tool has a specially shaped end that cams over when fully engaged in the driven clutch. This allows the tool to remain engaged in the clutch (compressing the clutch) while the old belt is removed and the new belt is replaced.
Ok, this is my first time changing belt on this bike. It's a 2017 Rzr 1000 HL edition. On my 800 all I did was roll the belt onto the secondary and was good to go. There is no rolling the belt on these, at least not that I have found. The spanner/clutch tool didn't come with the Rzr from the...
When we picked up the 2020 Polaris Ranger 1000, one of the first things we did is get familiar with the belt replacement process. We broke out our Assault Industries On The Go Tool Kit, the Clutch Spreader Tool, the shop manual and got familiar with our Polaris Ranger. Polaris has made it super easy to inspect and replace the belt.
Yeah, it's jammed in there. I'm gonna cut a 1/8" off the end of the tool (to keep it from hitting the broken off piece) fill the hole with oil and grease. Then put teflon tape on the thread of the tool crank it down and hope the hydro lock with pop off the clutch off. Maybe throw some head down the hole and tap on the tool as well and pray that ...
6. Remove the clutch spreader tool from the side panel trim and spread the trim as needed to access the clutch. 7. Insert the clutch spreader tool into the threaded hole on the driven clutch and turn it clockwise to spread the clutch. Notice: If the tool does not turn readily, rotate the driven clutch an additional 1/4 of a turn counter ...
Tusk Primary Clutch Puller Tool Polaris Rzr Xp 900 1000 General 1000 And Turbo. Brand New. 5.0 out of 5 stars. 34 product ratings. - Tusk Primary Clutch Puller Tool Polaris Rzr Xp 900 1000 General 1000 And Turbo. C $37.98. Top Rated Seller. Top Rated Seller. Buy It Now.
5. If adjustment is needed, remove the clutch spreader tool and spread the panels apart as needed. 6. Next, use a 7/16-inch wrench to loosen the jam nut on the belt width adjuster. 7. Using a 1/8-inch Allen wrench, turn the set screw inward to increase the distance between the sheaves or outward to decrease the distance. 8.
I figured out the clutch/spanner tool thing. Slide the hook end in the slots of the secondary, apply pressure and it opens up the sheaves, providing a bit more slack in the belt. Trying a Gates belt. I know, "OEM only" on the belts. A lot of RZR guys say the Gates belts work perfectly.
What size bolt is the clutch spreader tool. I saw someone say 1/4 - 20 but when I tried that I was to big. 5/16 was to small. Click to expand... 1/4" was too big, and 5/16" was too small? might check the math on that lol. I believe it's an M6-1.0, possibly could be an M8-1.25, not around my tool or machine to verify.
Insert the clutch spreader tool into the threaded hole on the driven clutch and turn clockwise to spread the clutch. If the tool does not turn readily, rotate the driven clutch an additional one-quarter of a turn counterclockwise and try again. 8. Carefully walk the belt off the driven clutch and remove from the drive clutch. Removing the belt ...